Steel-Backed Ceramic Wear Plates

Cera-Wear Extreme Ceramic Wear Plates are premium composite ceramic liners designed for extreme abrasion and impact protection.

Built for Severe Wear Conditions

Their interlocking alumina ceramic tiles are vulcanised into a rubber matrix with steel backing for strong impact resistance and secure mechanical fastening.

Reglin Product Supplied by SEC Business Group

Available in standard or custom fabricated plate formats for chutes, bins, feeders, cyclones, launders, and transfer systems.

Description

Composite Ceramic Wear Plates for Extreme Abrasion and Impact Protection

Cera-Wear Extreme Ceramic Wear Plates are premium-grade composite ceramic liners engineered for extremely high wear applications where abrasion resistance and impact protection are both critical.

Manufactured from 92% alumina ceramic tiles embedded within a rubber matrix, these liners provide excellent resistance to both high-velocity and high-flow sliding abrasion, while also
delivering strong impact resistance in harsh materials handling environments.

Each liner is reinforced with a vulcanised steel backing plate for added stability and secure mechanical fastening, making it suitable for demanding industrial service conditions.

Designed for Extreme Wear Protection in Demanding Equipment

SEC Business Group supplies advanced ceramic wear protection systems designed to protect steel equipment, reduce downtime, and extend service life in severe abrasion zones.

Cera-Wear Extreme Ceramic Wear Plates are ideal for applications requiring the wear life of alumina ceramic combined with the impact absorption of a rubber matrix and the installation
strength of a steel-backed liner.

Features & Benefits

  • 92% alumina ceramic tiles embedded within a rubber matrix.
  • Excellent resistance to high-velocity and high-flow sliding abrasion.
  • Strong performance in demanding impact environments.
  • Interlocking hexagonal ceramic tile design improves wear coverage.
  • Rubber between the tiles helps maximise impact resistance.
  • Tiles are fully vulcanised within a premium 40 Duro synthetic rubber compound.
  • Vulcanised steel backing plate provides stability in demanding applications.
  • Allows extremely strong mechanical fastening to equipment.
  • Suitable for extremely high wear applications.
  • Can be custom cut to suit specific requirements.
  • Available with welded studs to suit drawings and specifications.
  • Supplied by SEC Business Group.

Applications

Cera-Wear Extreme Ceramic Wear Plates are designed primarily for use as a wear protection ceramic lining system for industrial applications. They are installed into equipment to protect steel surfaces from abrasion and impact.

Typical applications include:

  • Chutes and feed spouts
  • Hoppers and surge bins
  • Skips and flasks for underground mining
  • Feeders
  • Cyclones
  • Launders
  • Screens
  • Conveyor transfer chutes and deflector plates
  • Sumps and underpans

These ceramic wear plates are also used extensively in the agriculture industry on grain handling, processing, and storage equipment.

Performance Advantages

  • Combines ceramic wear resistance with rubber impact absorption.
  • Provides durable protection in extremely high wear environments.
  • Steel backing improves structural support and fastening strength.
  • Suitable for custom engineered wear protection systems across multiple industries.

Technical Information

Ceramic Tile

Property Value Standard
Alumina Content 92% (min)
Density 3.65 g/cm³ ASTM C373-88
Hardness (Rockwell) 77 R45N ASTM C1327
Compressive Strength 1950 MPa (min) ASTM C1424-04
Flexural Strength 320 MPa (min) ASTM C1161-02c
Water Absorption 0% ASTM C373-88
Abrasion by Impingement 0.05 grams (max)
Abrasion by Rubbing 0.1 grams (max)

Rubber Matrix

Property Value Standard
Polymer SBR
Colour Black
Hardness 40° ± 5° Shore A ASTM D2240

Available Sizes

Cera-Wear Extreme Ceramic Wear Plates are supplied in a range of standard thicknesses and panel sizes. They can be custom cut and supplied with welded studs to suit specifications and drawings.

Part Number Description Weight (Each)
CWP3505/2505HR Cera-Wear Extreme Ceramic Wear Plate 35mm x 500mm x 500mm with 5mm steel backing plate (Hex pattern 25mm thick x 20mm A/F tile on 5mm rubber with rubber between) 31.5 kgs
CWP3505/2505HR250 Cera-Wear Extreme Ceramic Wear Plate 35mm x 250mm x 500mm with 5mm steel backing plate (Hex pattern 25mm thick x 20mm A/F tile on 5mm rubber with rubber between) 16 kgs
CWP6505/5010HR Cera-Wear Extreme Ceramic Wear Plate 65mm x 282mm x 305mm with 5mm steel backing plate (Hex pattern 50mm thick x 32mm A/F tile on 10mm rubber with rubber between) 18 kgs

Technical drawings available on request.

Custom Options

Cera-Wear Extreme Ceramic Wear Plates can be supplied as:

  • Custom-cut ceramic wear panels
  • Steel-backed ceramic impact liners
  • Welded stud fixing panels
  • Heavy-duty abrasion protection systems
  • Application-specific ceramic lining solutions

Supply

This product is manufactured by Reglin and supplied by SEC Business Group.

For liner selection, technical advice, or custom fabrication, contact SEC Business Group.

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