BBCP UltraRoll™ WearAlert™ rollers feature a dual-layer HDPE shell that changes colour as the roller wears, providing a clear visual indication when maintenance or replacement is required.
Up to 60% lighter than conventional steel rollers, reducing rotating mass and lowering conveyor system power demand.
Sealed-for-life bearings and stationary rock shields protect internal components from dust, moisture, and debris in heavy-duty mining and bulk materials handling operations.
Description
BBCP UltraRoll™ WearAlert™ rollers represent a new generation of conveyor roller technology designed to simplify maintenance and improve operational reliability. These lightweight composite rollers provide a real-time visual indication of wear, allowing maintenance teams to quickly identify rollers approaching the end of their service life.
By enabling proactive maintenance planning, WearAlert™ rollers help reduce unexpected downtime, minimise equipment damage, and optimise overall conveyor performance.
The roller shell features a distinctive dual-layer design consisting of a green Virgin HDPE outer layer and a red GFHDPE inner layer.
As the outer shell gradually wears during operation, the red inner layer becomes visible, providing a clear and immediate indication that the roller is approaching its replacement point.
This simple visual system allows maintenance personnel to easily monitor roller condition without specialised inspection tools, supporting efficient preventative maintenance programs.
UltraRoll™ WearAlert™ rollers are up to 60% lighter than conventional steel rollers. The reduced rotating mass lowers conveyor demand power, helping reduce overall system energy consumption while improving conveyor start-up performance.
The rollers are fitted with sealed-for-life bearings and stationary full rock shields to protect internal components from dust, moisture, and entrapped rocks, ensuring long service life in harsh operating environments.
WearAlert™ rollers are suitable for heavy-duty, high-speed, corrosive, and abrasive applications. They are used in materials handling operations ranging from small quarry installations through to major mining operations including iron ore, hard rock, and coal handling facilities.