UltraRoll™ WearAlert™ rollers feature a dual-layer HDPE shell that changes colour as the roller wears, providing a clear visual indication for proactive maintenance and replacement planning.
Up to 60% lighter than conventional steel rollers, reducing rotating mass and helping lower conveyor system power requirements.
Sealed-for-life bearings and stationary rock shields protect the rollers from debris, dust, and rock entrapment in demanding mining and bulk materials handling applications.
Description
SEC Business Group UltraRoll™ WearAlert™ Rollers represent the next generation of conveyor roller technology, designed to improve maintenance visibility and operational efficiency. These lightweight composite rollers provide a real-time visual indication of roller wear, enabling maintenance teams to identify worn rollers early
and plan replacements before failures occur.
The WearAlert™ design features a distinctive dual-layer shell construction consisting of a green virgin HDPE outer layer and a red glass-filled HDPE (GFHDPE) inner layer.
As the outer layer gradually wears during operation, the inner red layer becomes visible, providing a clear visual cue that the roller has reached its wear limit. This simple yet effective system allows operators to implement proactive maintenance strategies and significantly reduce unexpected downtime.
UltraRoll™ WearAlert™ rollers are engineered with sealed-for-life bearings and stationary full rock shields, protecting the rollers from damage caused by entrapped rocks and debris.
The composite construction makes these rollers up to 60% lighter than conventional steel rollers, reducing rotating mass and lowering the power required to operate conveyor systems.
WearAlert™ rollers are suitable for heavy-duty, high-speed, corrosive, and abrasive applications. They perform reliably across a wide range of materials handling environments, from small quarry operations through to large-scale mining installations handling iron ore, hard rock, and coal.